Factory service publications / 1950s / Service Bulletin 589

Johnson Service Bulletin #589 (1957) - Replacing Starter Cord, RD-19 Series

Issued May 13, 1957, this bulletin explains how to adjust the replacement starter cord on Johnson RD-19 series outboards so the compression release operates as intended. Factory Figures 1 and 2 show the approximately 1-inch dimension and the correct position of the starter cord anchor.

Johnson Service Bulletin letterhead
REPLACING STARTER CORD RD-19 SERIES
Figure 1: RD-19 starter assembly with dimension A approximately 1 inch

Purpose of the compression release arrangement employed in the RD-19 series is as you know to reduce cranking effort when starting manually (not effective when starting electrically). To achieve maximum effect in this respect, the compression release valve, actuated by the "track" on the starter pulley, should open as early as possible when pulling on the starter cord grip, thus, a simple precaution should be exercised when replacing the cord.

Adjust length of cord (between the starter cord grip and knot at other end) to a position where dimension "A", Figure 1 is approximately 1"; or, to position where starter cord anchor falls between embossings starter head, Figure 2, when the starter cord grip comes to rest on its seat. This may be accomplished by adjusting the "loop" in the starter grip.

Very truly yours,
JOHNSON MOTORS
Arvid Olson
Arvid Olson
Manager - Service Promotion
vn
Superior Service Spells Satisfaction
Figure 2: RD-19 starter assembly, showing the cord anchor position between embossings on the starter head