Johnson Service Bulletin #635 (1958) - Water Tube Assembly

Issued March 21, 1958, this factory bulletin explains the pressed-in replacement water tube assembly introduced after January 1957 for Johnson RD-19 series motors. It includes removal and installation instructions, factory photographs, and starting serial numbers for assemblies 377060 and 377062.

Johnson Service Bulletin letterhead
March 21, 1958SERVICE BULLETIN #635
WATER TUBE ASSEMBLYMODELS: RD-19 SERIES
Three Johnson factory photographs showing RD-19 water tube assembly and removal or installation procedure

All RD-19 series produced after January 1957 are equipped with a new type water tube assembly which is pressed into place, thus eliminating the packing gland and threaded nut.

No special tools are required to remove this water tube assembly. Run a 3/8" - 13 threaded tap about half way into the inside bushing of the water tube. Improvise a puller from a 1/2" - 13 bolt, or length of threaded stock, and scrap materials as shown in the above photo.

Install the new water tube assembly, using a drive punch of 3/4" diameter with a 13/32 pilot approximately 1/2" long. Coat the water tube assembly with Perfect Seal No. 4 before installation. Align the indentation of the water tube with the cast-in mark on the exhaust housing and drive the tube securely into place.

Serial Nos. of first RD Series motors using new style water tube:

No. 377060 Water Tube Assembly; RD-19 #1571315 up, RDE-19 #1551598 up, RJE-19 #1539399 up.

No. 377062 Water Tube Assembly, 5" longer; RDL-19 #1570802 up, RDEL-19 #1570487 up & RJEL #1574369 up.

JOHNSON MOTORS
Walter McLeod
Walter McLeod
Service Department
WM/aka
Superior Service Spells Satisfaction
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