Johnson Service Bulletin SB-729 - Overheating - 35 HP Models

July 28, 1959. Factory troubleshooting instructions for overheating and loss of RPM on Johnson 35 HP motors.

Johnson Motors Service Bulletin letterhead
July 28, 1959
Service Bulletin No. SB-729
Subject: OVERHEATING - 35 H.P. Models
Following are a few tips on where to look in case you have a 35 H.P. motor that seems to overheat resulting in loss of rpms:
1. Check the water pump for defective impeller.
2. Check the air bleed hole in the water pump to be sure that it is open.
3. Check the drive shaft to see if seal, part #305306 has worn a groove. With a groove worn in the drive shaft at this point, it is impossible for the water pump to deliver adequate water for cooling.
4. Check to be sure that #1000 Sealer had been used between the top face of the gear case and the impeller housing plate. With a leak here, there is a possibility of exhaust gases getting into the water recirculating system, resulting in too much air and too little water for adequate cooling.
5. Check to determine that plug, part #300077, which holds the water intake screen, part #302521, is installed. If this plug is missing it is possible that here too, exhaust gases can be introduced into the cooling system.
If none of the above proves to be the trouble, then the entire cooling system should be checked for possible flashing left in as a result of die casting.
NOTE: It is imperative that new cylinder head gaskets be installed whenever the heads have been removed.
JOHNSON MOTORS
Jack Penland
Jack Penland Service Department
JP:eb
Note: Post on 35 H.P. Index