Johnson Service Bulletin SB-731 - Shift Lever Cross Shaft

September 17, 1959. Redesigned shift lever cross shaft assembly #378054 supersedes #305553, with installation and lubrication instructions for RDS-20 through RD and RDS-21B models.

Johnson Motors Service Bulletin letterheadFactory illustrations of shift lever shaft assembly, drilling position, and shaft securing procedure
September 17, 1959
Bulletin No. SB 731
SUBJECT: SHIFT LEVER CROSS SHAFT RDS-20 thru RD, RDS-21B.
Now available from your Parts Distributor is a re- designed shift lever cross shaft assembly as shown (#1). The new assembly part number 378054 supersedes shift lever shaft 305553.
The new assembly 378054 is so designed to provide better and longer lasting lubrication, badly needed especially in salt water areas. When the powerhead is removed for any reason, or difficulty is experienced with the old shift lever shaft 305553 the new assembly 378054 should be installed.
To install the new assembly proceed as follows:
1. Drill a 1/16" diameter hole in the exhaust housing at the location indicated (#2). IMPORTANT-This hole must be drilled in the housing to provide a pressure relief when lubricating. Without this relief the small o-ring part 303191 will be forced out of its location. Insert bearing 307451 in the exhaust housing.
2. Place the following parts on the shift lever shaft in this order. 1- 305581 bearing, 307450 o-ring, and 303191 o-ring. Lubricate the bearing and o-rings liberally with OMC type "A" lubricant. Insert the shaft part way and slip part 307452 spacer over the end (large notch toward the starboard side). Using extreme caution, so that the o-rings will not be damaged, proceed to place the shaft in its operating position. Make certain the keyed flange on 305581 bearing is located properly at the exhaust housing.
3. To prevent horizontal movement of the shift lever shaft, is the function of the nylon-spacer part 307452. Locate the shift rod clevis (#3) in the notched end of the nylon sleeve and secure. Lubricate the shaft bearing liberally with the OMC type "A" lubricant, and proceed to reassemble the engine.
Order the new shift lever shaft assembly part number 378054, from your Parts Distributor.
Jack Penland