Johnson Service Bulletin SB-789 - Water in Cylinders

July 22, 1960. Johnson described a field drilling procedure to vent the driveshaft tube on certain 1960 V-75 outboard engines, along with serial numbers identifying engines modified at the factory.

Johnson Motors Service Bulletin letterhead
July 22, 1960
Bulletin No. SB-789
SUBJECT: WATER IN CYLINDERS - 1960 V-75 ENGINES.
Figure 1: Exhaust housing 307180, showing 1/8 inch vent hole
Figure 1 Exhaust Housing #307180
Figure 2: Drill location 1 1/2 to 1 3/4 inches below mounting flange
Figure 2
Many of you have, at one time or another, probably experienced problems with water getting into cylinders on some 1960 V-75 engines. As a result of field complaints, engineering tests were conducted which verified this possibility.
The problem is easily remedied by the simple expedient of drilling a 1/8 inch hole into the driveshaft tube contained in the outer exhaust housing, part #307180, figure 1. This hole then relieves pressure build-up by venting the drive- shaft tube, thus preventing water from passing between lower carbon seal #305119 and the crankshaft, into the crankcase, and finally into one or more cylinders.
Drilling a 1/8 inch hole can be accomplished by drilling through the walls of both the exhaust cover and outer exhaust housing, either side, without the chore of dis- mantling any part of the engine as follows:
1. Pivot engine to one side or the other. 2. Locate point of drill bit 1½ to 1¾ inches below top mounting flange of the front exhaust cover, part #305417, as illustrated, figure 2. 3. Position drill at approximately a 45° angle from front of engine and drill straight through both walls into driveshaft tube of exhaust housing 307180, figure 1. Ease drill through each wall to avoid drill bit breakage. DO NOT DRILL INTO EXHAUST TUBE OF HOUSING #307180!
1960 V-75 engines after, and including, the serial numbers listed below received the drilling operation at the factory. However, since only the outer exhaust housing, part #307180, has been drilled, the vent hole is NOT visible in exhaust housing cover 305417. Such invisibility constitutes no cause for concern and should be disregarded as long as the engine's serial number is above the following numbers. This difference between field modified and production engines in no way adversely affects appearance or performance.
V4S-12 Serial #2139119 V4SL-12 Serial #2142351
(over)
- 2 -
We recommend and urge drilling all V-75 engines prior to the above serial numbers which are brought into you for any service to avoid the possibility of future powerhead damage. Do this before redelivery to the customer. It's a very simple operation, and requires only a minute or two to perform. Doing so will avoid possible future inconvenience for everyone concerned.
JOHNSON MOTORS,
W. W. DeWees
W. W. DeWees Service Department
WWD:eb
NOTE: Post on your V4 series index - 75 H.P.