Johnson Service Bulletin SB-790 - Thermomelt Temperature Stiks

July 28, 1960. Factory instructions for checking thermostat and cooling-system operation using 125°F and 163°F temperature-indicating sticks.

Johnson Motors Service Bulletin letterhead
July 28, 1960
Bulletin No. SB-790
SUBJECT: THERMOMELT TEMPERATURE STIKS
With the introduction of the thermostatically controlled cooling system on our newer engines, many dealers have requested some means of measuring the water temperature of an engine in order to check the operation of the thermostat.
Our factory test cells have been using heat sensitive sticks, similar to a crayon, with great success. We have investigated these sticks and are now able to offer you a similar heat indicator called "Markal Thermomelt".
Checking the heat of an object with the Thermomelt Stik is very simple. Merely mark the surface to be checked with the Stik. The mark will appear dull and chalky. When the surface temperature reaches the temperature rating of the Stik, the mark becomes liquid and glossy in appearance. On some painted surfaces the stiks will not leave a mark. It is only necessary to touch the surface with the Stik in these cases. The reaction will be the same if the surface is to the rated temperature.
To check an engine, it is merely a matter of warming up the engine and checking the heat of the water at a specified location. The engine is best checked when operating on a boat. However, if this is not possible, run the engine in a test tank for at least five minutes. (NOTE: Do not run engines rated at 40 H.P. or higher in a test tank at speeds over 3000 RPM for extended periods under any conditions.) Warm-up can be accomplished satisfactorily at this RPM.
Factory photograph demonstrating Thermomelt temperature stick use
Two Thermomelt Stiks are necessary to check an engine - a 125° F Stik and a 163° F Stik. Mark the engine to be tested on the thermostat housing as shown in Fig. (1), V4 engines are marked on each cylinder bank as shown in Fig. (2) and Fig. (3). When the engine warms up, the 125° mark should melt and the 163° mark should not melt.
If the 125° mark does not melt after a reasonable length of time, the thermostat is stuck open as the engine is running too cold.
If the 163° marking also melts, the cooling system is not functioning properly allowing the engine to overheat. Check for worn pump assemblies, leaky water systems, or faulty thermostats.
If the Thermomelt Stiks will not mark the surface to be checked, touch the Stiks to the area several times to be sure engine is warmed up completely for a proper check.
Figure 1
(over)
Factory photograph demonstrating Thermomelt temperature stick useFactory photograph demonstrating Thermomelt temperature stick use
- 2 -
Figure 2
Figure 3
These Thermomelt Stiks are now available from the Stevens Experimental Company. For proper testing, both the 125° and the 163° Stiks are necessary. Very little of the Stik is used for each test so the useful life is quite long. As a service "tool", they are invaluable.
Please use the attached order blank and send your order directly to Stevens Experimental Company - not to the factory. The price per Stik is $2.10 net, postage prepaid. Illinois residents add 3½% state sales tax.
CAUTION: Since the 125° Stik has a fairly low rating, we suggest the Stiks be stored in a cool place, out of direct sunlight.
ORDER DIRECTLY FROM: The Stevens Experimental Company 2015 Grand Avenue Waukegan, Illinois
JOHNSON MOTORS
W. W. DeWees
W. W. DeWees Service Department
WWD:eb