Johnson Service Bulletin SB-805 - Timing Marks on Modified Magneto Mounting Brackets

Issued October 28, 1960, this bulletin describes revised timing marks on magneto mounting brackets for Johnson 75 H.P. V4S and V4SL engines, including the 1961 safety-switch arrangement.

Johnson Motors Service Bulletin letterhead
October 28, 1960
Bulletin No. SB-805 Synchronizing Mag.& Carb.
SUBJECT: Location of timing marks on modified magneto mounting brackets; 75 H.P. models V4S & V4SL-12 thru 13
Figure 1, modified magneto bracket and mounting pad A
Figure 1
The magneto mounting bracket for the subject engine models has been modified to the extent of adding a mounting pad, (figure 1, letter 'A'). Although the timing mark's location remains in its original position, the pad makes the timing mark difficult to see when mounted as a complete unit on the engine. For this reason the mark has been extended onto the mounting pad so it will be more readily visible for synchronizing magneto and carburetor, (figure 2, letter B). The timing marks must, as in the past, be in line for synchronizing purposes which is accomplished exactly as before, and as instructed in service bulletin No. SB-739. The synchronizing procedure has not been changed by the addition of the mounting pad.
Figure 2, timing marks A B and C
Figure 2 Align marks A, B & C as instructed in service bulletin #SB-739.
75 H.P. production engine models V4S & V4SL-12 & 12S through the first few 1961 models V4S & V4SL-13 were built using the bracket illustrated in figure 1. Subsequent engines use the bracket illustrated in figure 2.
All 1961 V4S & V4SL-13 engines have utilized the pad to mount a safety switch as shown in figure 3. On these engines the switch plunger conceals the timing mark on the pad; but timing is accomplished by aligning the timing mark on the pulley with the center of the plunger as illustrated by the arrow in figure 3.
Figure 3, magneto pulley timing mark and safety micro switch
Figure 3
Align pulley’s timing mark with center of plunger on 1961 models V4S & V4SL-13.
JOHNSON MOTORS
W. W. DeWees signature
W. W. DeWees Service Department
WWD:eb NOTE: Post on your V4 index - 75 H.P.

Related service bulletin

SB-739 - Magneto and carburetor synchronization procedure referenced in SB-805.