Johnson Service Bulletin SB-807 - Sealing Bottom Shroud

November 3, 1960. Johnson Motors recommended nylon plugs, part number 306656, to seal unused carrying-handle mounting holes on 40 and 75 HP outboard engines.

Johnson Motors Service Bulletin letterhead
November 3, 1960
Bulletin No. SB-807 Shroud Groups
SUBJECT: Sealing bottom shroud - rear; - 40 and 75 H.P. Engines.
It is common practice to leave the carrying handle off of the 40 and 75 H.P. engines in many installations. This, of course, is at the discretion of the owner or dealer. However, when the handle is not attached, the mounting holes are often left open. This permits water to be sprayed on the spark plugs, resulting in misfiring, or on other parts of the powerhead. By allowing sound to escape, it also makes the engines sound noisier. In salt water areas the results are quite obvious.
Shortly after beginning production of the 1961 model engines, this problem was overcome by installing nylon plugs in these screw openings from the inside of the shroud. The plug is Part No. 306656 which effectively seals the opening and prevents the entrance of water.
It is recommended that you check all 1961 model engines prior to delivery for the presence of these plugs. If no plugs are in place and no carrying handle will be used, be sure to install the 306656 plugs. This is part- icularly true on the 75 H.P. alternator model engine due to the location of the coil.
It would also be to your advantage to install these plugs on any older engines which do not have carrying handles installed to prevent occasional inexplainable misfiring.
JOHNSON MOTORS
W. W. DeWees
W. W. DeWees Service Department
WWD:eb
NOTE: Post on your RD and V4 index - 40 & 75 H.P.