Johnson Service Bulletin SB-817 - Transom Clamp Parts and Service

Issued March 27, 1961, this bulletin reinstates service parts for V-75 transom clamps and explains how to remove and reinstall the clamp lockbolt and pin without damaging the threads.

Johnson Motors Service Bulletin letterhead
March 27, 1961
Bulletin No. SB-817 Transom Clamps
SUBJECT: Reinstatement of service on detail parts for transom clamps, (with procedure for disassembly and reassembly). 75 h.p. model series V4S thru V4AL.
Figure 1: clamp pin 307222, lockbolt 307236 and lockwasher 307237
Figure 1 illustrates three detail parts of the transom clamps which were originally serviced with introduction of the 1960 V-75 engine but which were later discontinued. These parts have been reinstated for service and are again available from your Parts Distributor at the following list prices which are subject to the standard parts discount.
PART NO. DESCRIPTION QTY. PER CLAMP UNIT PRICE 307222 Pin-Clamp 1 each $ .03 307236 Lockbolt-clamp 1 each 1.35 307237 Lockwasher 1 each .10
DISASSEMBLY:
Figure 2 illustrates the initial step in removing the lockbolt from the
Figure 2: breaking off the small end of the clamp pin with a hammer and drift
transom clamp. This step consists of just breaking off the small end of clamp pin #307222 (arrow, figure 1). Neither pound nor press the lockbolt all the way out of the clamp! Doing so will cause the piece of pin to wedge between the lockbolt and the threads inside the clamp. As a result, continued pounding will cause the piece of pin to cut a groove in the threads which are thus damaged and rendered useless.
To remove the lockbolt without thread damage: 1. Completely unscrew the lockbolt. 2. Securely place the clamp on a vise, or, if available, in a corner of a workbench such as is formed at the joint of bench surfaces and endboards when used. Allow the lockbolt to overhang as illustrated in figure 2. 3. Using a drift punch of proper diameter similar to that illustrated (figure 2), shear the clamp
pin with one fairly solid blow of the hammer (two at most) to depress the lockbolt approximately 1/8-inch more than its normal, unscrewed position. This degree of depression is sufficient to break the pin. 4. Turn the clamp upside down, jiggle the lockbolt to free the broken piece and remove the lockbolt. 5. Using another drift punch with the appropriate diameter, remove the large end of the pin from the transom clamp.
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SB-817 Page 2
REASSEMBLY: 1. Slip the lockwasher over the lockbolt. 2. Screw the lockbolt into the clamp only far enough to prevent the lockbolt from falling out ...approximately 1 turn.
Figure 3: setting the transom clamp pin with a drift punch
3. Position the clamp pin as illustrated in Figure 3, tap it into place and then finish the assembly by setting the pin at its proper depth with a drift punch. NOTE: Because the lockbolt must turn freely in the clamp, do not set the pin so deeply that it will butt against the undercut portion of the lockbolt and cause binding. A new transom clamp assembly may be used as a guide to determine the proper depth at which to set the clamp pin.
JOHNSON MOTORS
W. W. DeWees
W. W. DeWees Service Dept.
WWD:eb NOTE: Post on your V-75 index. Note that the service bulletin number 'SB-817' has been preprinted in numerical order on the V-75 index page; space has also been allowed for the subject and issuing date. It is therefore necessary to post only the subject and the date issued.