Johnson Service Bulletin SB-824 - Testing Battery Ignition Coils

January 15, 1961. Factory instructions for testing coil 378231 on 75 HP V4 alternator engines using a Stevens magneto analyzer and test adapter.

Johnson Motors Service Bulletin letterhead
January 15, 1961
Bulletin No. SB-824 Ignition Systems
SUBJECT: Testing battery ignition coil #378231 using Stevens magneto analyzer; 75 H.P. V4A & V4AL-13 & 13C alternator engines.
Figure 1: test adapter inserted in ignition coilFigure 2: Stevens magneto analyzer with labeled coil test connections A, B, and C
Testing the battery ignition coil on alternator engines can be accomplished with the Stevens magneto analyzer provided a special resistor is used in the secondary circuit (tower) of the coil, figure 1. Because of the coil's high voltage output, this test adaptor is necessary in order to obtain an accurate coil test as well as protect the analyzer from possible damage which may result from repeatedly feeding high, unaltered, secondary voltage back into the test instrument.
Since accurate tests are the only ones which reveal the true condition of coils, the following procedure should be adhered to when using the Stevens magneto analyzer:
A. TESTING COIL ON THE ENGINE: 1. ALWAYS DISCONNECT THE RESISTOR WIRE FROM COIL TO INSURE AN ACCURATE COIL TEST. 2. Set analyzer's 'A-B' switch and adjust coil index in the conventional manner as for magneto-type coils. (Switch setting: B; coil index No: 25.) 3. Insert test adaptor into secondary circuit (tower) of coil as illustrated in figure 1. 4. Connect black primary wire from harness of analyzer ('A', figure 2) to the coil's negative (-) terminal. 5. Connect red primary wire from harness of analyzer ('B', figure 2) to the coil's positive (+) terminal. 6. Connect red secondary wire ('C', figure 2) to test adaptor's terminal. 7. Test coil in conventional manner.
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page 2 SB-824
B. TESTING COIL OFF THE ENGINE (bench testing): 1. Test as outlined under steps A2 through 7.
Test adaptors are available only from the STEVENS EXPERIMENTAL CO., 2015 Grand Ave., Waukegan, Illinois, their part number MA-11, at the net unit price of $2.50. (Illinois resident dealers add 3½% state sales tax.) Prepayments must accompany orders as indicated on the attached order form.
Although the test adaptor illustrated in figure 1 is a straight type, Stevens Experimental Company will ship only an angled adaptor to more readily facilitate testing coils on, as well as off, the engines.
Do NOT order test adaptors from Johnson Motors, Outboard Marine Corporation Parts Depot nor from your parts distributor.
JOHNSON MOTORS
W. W. DeWees
W. W. DeWees Service Department
WWD:eb
NOTE: Post on your V-4 index - 75 H.P.