Johnson Service Bulletin SB-834 - Shift Link Lever Breakage

Issued March 27, 1961, this Johnson Motors bulletin explains how to remove the shift link lever and screw assembly without breaking the lever on 1961 50 and 75 HP engines.

Johnson Motors Service Bulletin letterhead
March 27, 1961
Bulletin No. SB-834 Shifting Mechanisms
SUBJECT: Breakage of shift link lever and screw assembly; 50 H.P. models V4-10 thru V4SL-11B; & 75 H.P. models V4S-12 thru V4AL-13C.
Factory photograph showing shift lever shaft, shift link lever and screw assembly, and shift link
In the course of servicing the subject engines it is of course frequently necessary to remove the shift link lever and screw assembly illustrated in figure 1. From all indications, personnel doing field service repairs are not correctly removing this assembly. Examination reveals breakage is not occurring during engine operation, but is instead the result of attempting to pry the shift link lever assembly from the shift lever shaft.
To correctly disassemble the shift link lever from the shaft, the screw must first be completely removed...not merely loosened a few turns. Removal of the screw is necessary because the shift lever shaft is slotted on its top side to allow the screw to pass through which thus provides a double locking arrangement. Consequently, if the screw is not removed, attempts to pry the shift link lever off the shaft will result in its breakage.
The correct procedure for removing the shift link lever and screw assembly is as follows:
1. Locate shift lever in neutral position. 2. Completely remove the screw from the shift link lever. 3. Pull the shift lever straight out.
JOHNSON MOTORS
W. W. DeWees
W. W. DeWees Service Department
WWD:eb
NOTE: Post on your V-50 and V-75 indexes.