Johnson Service Bulletin SB-869 - Piston and Connecting Rod Assemblies

October 17, 1961. Johnson Motors discontinued servicing certain 10 H.P. QD piston and connecting rod kits and introduced individual replacement parts with wrist pin needle bearings. The bulletin lists standard, .020 oversize, and .040 oversize components.

Johnson Motors Service Bulletin letterhead
October 17, 1961
Bulletin No. SB-869 Pistons & Rods
SUBJECT: Termination of service on piston and connecting rod kit assemblies - less rings: 10 h.p. models QD & QDL-10 thru 21S.
On October 1, 1961, service was discontinued on knocked-down piston and connecting rod kit assemblies 378393 (std.), 378500 (.020 o.s.), and 378501 (.040 o.s.). These special kits were made available at a special price primarily for servicing the one- year-old QD-21 series engines to eliminate any possibility of failure due to wrist pins loosening, particularly in heavy duty application. With the discontinuance of these kits, future rod, piston and wrist pin service will be considered as being required because of normal engine service.
Changes were necessarily made to pistons, connecting rods and wrist pins as a result of having changed to wrist pin needle bearings in 1961. All of these new parts can be serviced in all 10 h.p. engines back through the model QD-10 series. However, because the subject engines originally used wrist pin bushings, all the new parts must be installed in making the initial change to the wrist pin needle bearing. Thereafter, any one of the new parts may be installed as required.
The detail parts must be individually ordered from the Parts Distributor after his stock of kits is exhausted. The 1962 master Parts Price List will also contain the following basic information.
STANDARD SIZE: Order per cyl. 2 302577 Lockring 1 307849 Wrist pin 1 378251 Needle bearing - wrist pin 1 378285 Piston 1 378330 Connecting rod 1 378416 Piston ring set
Above parts supersede: 375595 Conn. rod 375668 Piston & rod assy. - upper 376223 Conn. rod 375730 Piston & rod assy. - lower 377044 Conn. rod 376224 Piston & rod assy. - upper 375591 Piston - std. 376226 Piston & rod assy. - lower 376202 Piston - std. 377042 Piston & rod assy. - upper 377031 Piston - std. 377043 Piston & rod assy. - lower 377032 Piston & wrist 378393 Piston & rod kit pin
* * * * * * * * * * * *
(over)
SB-869 Page 2
.020 OVERSIZE: Order per cylinder: 2 - 302577 Lockring 1 - 307849 Wrist pin 1 - 378251 Needle bearing - wrist pin 1 - 378330 Conn. rod 1 - 378372 Piston 1 - 378420 Piston ring set
Above parts supersede: 375715 Piston 376274 Piston 377034 Piston 377035 Piston 378500 Piston & rod kit
* * * * * * * * * * * *
.040 OVERSIZE: Order per cylinder: 2 - 302577 Lockring 1 - 307849 Wrist pin 1 - 378251 Needle bearing - wrist pin 1 - 378330 Connecting rod 1 - 378373 Piston 1 - 378425 Piston ring set
Above parts supersede: 376830 Piston 377037 Piston 377038 Piston 378501 Piston & rod kit
JOHNSON MOTORS W. W. DeWees Service Department
WWD:eb
NOTE: Post this bulletin on your QD index. Destroy Service Bulletins: SB-810 dated Nov. 14, 1960. SB-815 dated Nov. 30, 1960.

Related service bulletins

SB-869 superseded the earlier servicing instructions in SB-810 and SB-815. Johnson instructed dealers to destroy both earlier bulletins.