Johnson Service Bulletin #902 - Test Wheels

Issued May 28, 1962, this bulletin introduces test wheel 378566 for 40 h.p. Electramatic RK-series engines and explains how the earlier 378088 test wheel can be modified to provide clearance for the redesigned gearcase.

Johnson Motors blue service bulletin letterhead
May 28, 1962Bulletin No. SB-902
Test Wheels

SUBJECT:  (a) New test wheel for all 40 h.p. engines;
         (b) Modification of test wheel #378088 for use on
            RK series engines.

Figure 1, Johnson test wheel 378566
FIG. 1

(a). Introduction of the ELECTRAMATIC gearcase on the 1962 - 40 h.p. model RK series engines necessitated a slightly modified hub in the 40 h.p. test wheel to provide clearance between the gearcase head and the wheel's hub. Figure 1 illustrates the new test wheel, part #378566, which supersedes test wheel #378088. It is also used on 40 h.p. engines prior to the RK series. Note that the hub has been recessed (about 1/8 inch) to provide the necessary clearance mentioned above.

The price of test wheel #378566 is $4.75 net, F.O.B. Galesburg, Illinois. Order from:

OUTBOARD MARINE CORPORATION PARTS DEPOT
P.O. Box 470
GALESBURG, ILLINOIS

DO NOT ORDER FROM THE FACTORY OR YOUR PARTS DISTRIBUTOR.

Figure 2, before and after modification of test wheel 378088
FIG. 2 - Modification of old style test wheel #378088

(b). The old style test wheel, part number 378088, can be modified to provide clearance for use on the RK series as well as earlier 40 h.p. engines.

  1. Measure the outside depth of the wheel's flange at point "A", figure 2.
  2. Machine 1/8 inch (.1250"), as illustrated, off the measurement obtained.

This modification retains the feature of the bronze hub being flush with the flange. Those who wish may machine 1/8 inch off the bronze hub only and retain the existing dimension of the flange. The flush machining operation is, however, easier and is just as satisfactory.

JOHNSON MOTORS
W. W. DeWees
W. W. DeWees
Service Department

WWD:eb
NOTE:  Post on your RD (40 h.p.) & RK indexes.