Johnson Service Bulletin SB-905 - Gearcases

Issued May 28, 1962, this bulletin documents a modified gearcase 378611 for Johnson 35 and 40 h.p. engines. The revised casting requires longer screw 309244 instead of 308429.

Johnson Motors Service Bulletin letterhead
May 28, 1962Bulletin No. SB-905
Gearcases

SUBJECT:  Modification of gearcase #378611;
           35 h.p. RDS(L)-20 thru RD(SL)-21 series.
           40 h.p. RD(SL)-22 thru RD(SL)-24 series.

New and old gearcase 378611 and screw positions 309244 and 308429
FIG. 1 - NEW and OLD

Figure 1 illustrates a slight change made to gearcase 378611 used on the subject engines. The spray plate has been lowered slightly, arrow "A", figure 1, on the new style unit which in turn requires a longer screw to insure adequate thread engagement. Six of these long screws, part #309244, are included with each new style gearcase and will be automatically shipped with each order.

Although the gearcase has been modified, the part number remains unchanged. To assist in identifying the new style from the old, note that the new unit can be identified by the cast letter "Z" while the old unit contains the cast letter "T", figure 2.

Close-up showing OLD and NEW gearcase casting identification
FIG. 2 - OLD and NEW

This change does not affect interchangeability of the two gearcases except that the old, short screw, part #308429, MUST NOT BE used under any circumstances, with new style gearcase "Z". The longer screw, part #309244, MUST be used with gearcase "Z", and may also be used with gearcase "T". Use the old style gearcase until distributors' stocks are exhausted.

JOHNSON MOTORS
W. W. DeWees
W. W. DeWees
Service Department

WWD:eb

NOTE:  Post on your RD indexes (35 & 40 h.p.).