Johnson Service Bulletin SB-941 - Shorted Ignition Systems

February 11, 1963. Johnson describes a lower motor cover ventilation modification to reduce water spray entering the ignition area on 18 H.P. FD-16 through FD-17M engines.

Johnson Motors Service Bulletin
February 11, 1963
Bulletin No. SB-941 Trouble Shooting
SUBJECT: Shorted Ignition Systems 18 H.P. Engines - Models FD-16 through 17M
We have received reports that water spray is being drawn into the area around the powerhead on the subject 18 h.p. engines. This usually results in a shorted ignition system. Another noticeable affect in salt water areas is the corrosive action of salt water on unpainted metal parts under the shroud.
This situation does not necessarily occur on all of the subject 18 h.p. engines. It seems only to be characteristic of certain conditions, or, of certain boat/motor combinations that develop excessive amounts of water spray behind the boat when the engine is operated at near full throttle.
A change has therefore been made to #308357 lower motor cover - replacing the ten (10) small holes under the carburetor with one (1) oblong hole. This reduces velocity of the air passing through the remaining small holes in 308357 cover, especially those in the rear, preventing water spray induction.
This situation can similarly be relieved on any of the subject engines made prior to the above mentioned change by drilling two holes in 308357 lower motor cover as follows.
Figure 1 - drill hole locations and masking tape over manifold opening
(1) Remove starter housing and carburetor. (2) Cover intake manifold opening into crank- case with masking tape. THIS IS IMPORTANT. (3) Locate centers for two holes - 1/2" in front of and 5/16" to the outer sides of the foremost air intake holes under the carburetor. Figure 1.
Figure 1
Page 2 SB-941
Figure 2 - drilling ventilation hole with hole sawFigure 3 - two drilled ventilation holes
FIGURE 2
FIGURE 3
(4) Drill two holes through marked centers with 1 3/8" to 1 1/2" diameter hole saw. Figures 2 and 3.
(5) Lay motor on floor (front down) and blow off chips with air nozzle. Metal chips left in the cover after drilling can later be drawn in through the carburetor air intake to cause motor damage if not thoroughly removed.
(6) Remove masking tape. Assemble carburetor and starter housing back on motor.
(7) Check synchronization of carburetor and magneto - since linkage was uncoupled in removing carburetor.
The factory will reimburse the dealer for this modification in the amount of $2.50. Reimbursement will only be made, however, upon receipt of the proper part and labor claim forms (SE-16 and SE-34) listing exact model and serial number of the motor.
JOHNSON MOTORS Robert Compton Service Department
RC:eb
NOTE: Post on your 18 h.p. index.

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