Service Bulletin Index

Johnson Service Bulletin SB-982 Revision 1 - Orifice Plug Chart

Issued February 1965, this revision identifies fixed and adjustable high-speed carburetor orifice plugs, their engine applications, and the factory identifying marks. The original four-page bulletin is reproduced below.

Johnson Motors Service Bulletin header

February, 1965

SUBJECT:   ORIFICE PLUG (HIGH SPEED JET) CHART.

ON ENGINES:   ALL MODELS

All current, as well as non-current, carburetor orifice plugs are listed here along with their identifying characteristics and their recommended usage. The illustrations below show the two different thread types that are used.

Factory illustrations of full-thread and half-thread orifice plugs
ENGINE MODEL NUMBERH.P.ORIFICE PLUG PART NUMBERORIFICE PLUG IDENTIFICATION
JW-18R3309345Stamped #29 or #30; Full thread.¹
JW & JH-19A, 19M, & 20B3310758Stamped #28 or #29; Full thread.¹
LD-10S5311854Stamped #41; Full thread.
CD-21A5½309389Stamped #40; Full thread.
CD-22M6311854Stamped #41; Full thread.
MQ-10R, 10S & 11C9½309681Stamped #48 or #52; Full thread.⁵
FD-18E & 19D18309415Stamped #64; Full thread.
RD & RDS-2340307781One groove on long end; one groove on short end; Short thread.
RD & RDS-24, 24B, 24M, & 24L40307813One groove on short end; Short thread.
PAGE 2SERVICE BULLETIN   #SB-982 Rev. 1JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60086
ENGINE MODEL NUMBERH.P.ORIFICE PLUG PART NUMBERORIFICE PLUG IDENTIFICATION
RD-25D40309935Stamped #68; Full thread.
RD & RDS-26R & 26S, 27A & 27M40309415Stamped #64; Full thread.
RK-24, 24B & 24L40307813One groove on short end; Short thread.
RK-25D40309935Stamped #68; Full thread.
RK-26R40309415Stamped #64; Full thread.
RK-26S40309935Stamped #68; Full thread.
RK-27A40309415Stamped #64; Full thread.
V4 & V4S-10, 10H, 11 & 11B50307065Plain; Short thread.
V4S-12 & 12S75307532One groove on long end; Short thread.
V4S-13 & 13C75307813One groove on short end; Short thread.
V4S-14, 14B, 15C, 15R, 15S & 16A75309517Stamped #72; Full thread.
VX-10S, 11A & 11C60554049Two grooves on long end; Short thread.
VXH-10S, & 11C60554049Two grooves on long end; Short thread.
V4A-13, 13C & 13F75307813One groove on short end; Short thread.
V4A-14, 14M, 14L, 15E, 16D & 17S75309517Stamped #72; Full thread.
V4H-16A & 17S75309517Stamped #72; Full thread.
DU-10S80308977Stamped #52, #57, or #58; Full thread.⁴
DU & DUE-11A88308977Stamped #52, #57, or #58; Full thread.⁴
DU-12M90308977Stamped #52, #57, or #58; Full thread.⁴
PAGE 3SERVICE BULLETIN   #SB-982 Rev. 1JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60086
ENGINE MODEL NUMBERH.P.ORIFICE PLUG PART NUMBERORIFICE PLUG IDENTIFICATION
DUE-12M90308977Stamped #52, #57 or #58; Full thread.⁴
V4M-10A90311530Stamped #70; Full thread.²
V4M-10R & 10S90309935Stamped #68; Full thread.³
V4M-11C90311530Stamped #70; Full thread.²

The following orifice plugs are used in adjustable high speed jet accessory kits. Note that here, the part number of the accessory kit in which the respective orifice plug is used has also been given.

ENGINE MODEL NUMBERH.P.ORIFICE PLUG PART NUMBERORIFICE PLUG IDENTIFICATIONACCESSORY KIT PART NUMBER
JW-18 thru 18R3310575Stamped A34; Full thread.379627
JW & JH-19A thru 20B3310575Stamped A34; Full thread.379627
RD-2340309790Stamped A74; Full thread.379188
RD & RK-24 thru 27M40309790Stamped A74; Full thread.379188
V4S & V4A-13 thru 17S75309790Stamped A74; Full thread.379189
PAGE 4SERVICE BULLETIN   #SB-982 Rev. 1JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60086

NOTES

  1. Only orifice plugs stamped #29 should be used in JW & JH engines using fixed high speed jets. (See SB-#1025, Rev. 1).
  2. Use only in the following carburetors:
    1. Those carburetors with only one float bowl gasket and no other identifying marks.
    2. Those carburetors using two float bowl gaskets and a stainless steel plate between the two float bowl gaskets.
  3. Use only in carburetors with an orange letter "M" stamped on top which uses only one float bowl gasket.
  4. Only orifice plugs stamped #58 should be used in these DU & DUE engines.
  5. Only orifice plugs stamped #48 should be used in MQ engines.
JOHNSON MOTORS

N. Peter Hansen
Administrative Assistant

NPH:rs

NOTE:   Post on all indexes under "Carburetion."
Destroy bulletin SB-982, dated October 10, 1963.