Johnson Service Bulletin SB-816 - Torque Values

Issued December 5, 1960, this five-page bulletin provides general and model-specific tightening torque specifications for Johnson outboard engines. The original specifications are reproduced below in selectable text, including both foot-pound and inch-pound values.

Johnson Motors Service Bulletin letterhead
December 5, 1960 Bulletin No. SB-816
Specifications
SUBJECT: Torque Values - screws, nuts, bolts, & studs;
(Refer to Service Manuals for torques on engines not listed herein.)
Proper tightening of screws, nuts, etc., is vitally important in properly servicing Johnson engines just as it is for any other machinery.
Pulling screws down too tightly may result in stripped threads which increase labor costs to drill, tap and install heli-coils. Leaving a screw too loose may allow vibration to back it completely out. In some cases, such screws may get into moving parts of the powerhead or gearcase and cause damage to the engine.
A loose screw holding cylinder and crankcase halves may result in an imperfect seal which in turn causes loss of crankcase pressures. Also, the center-bearing crankcase screws are particularly critical on the 10 h.p. engines. Under torquing these center screws allows excessive play of the center crankshaft journals; while over-torquing causes the journals to bind in the bearings. Such overtorquing in turn results in premature wear or burning of bearings and center crankshaft journals due to excessive friction.
Needless to say, the only recommended method for properly tightening screws is by using a torque wrench. Torque wrenches may be purchased at reasonable cost and will rapidly pay for themselves in expert workmanship.
JOHNSON MOTORS
W. W. DeWees
W. W. DeWees
Service Department
WWD:eb
NOTE: Post on your miscellaneous index.
- 0 EEE
SB-816 Page 2 ‘o)
GENERAL TORQUE VALUES:
These apply to all engines unless otherwise specified under the individual
engine specifications.
SCREW SIZE: Ft. Lbs. Inch Lbs.
#6 (32 & 40 thds.)-7-10
#10 (24 & 32" )2-324-36
#12 (246 28" )3-436-48
au (208 28 )5-760-84
5/16" (18 & 24 thds.)10-12120-144
3/a" (16 & 24" )18-20216-240
Spark plugs (all models)20-20½240-246
3 H.P. Models JW & JWL- 15 thru 17 (1959 thru 61):
POWERHEAD :
Connecting rod screws5-5560-66
Crankcase to cylinder screws- all bearings5-760-84
Cylinder head screws5-760-84
Exhaust cover screws2-324-36
Flywheel nut30-40360-480
Gas tank to mounting plate screws4-548-60
Intake manifold screw2-324-36
Spark plugs20-20½240-246
Starter housing mounting screws 3-5 36-60 Y
LOWER UNIT:
Gearcase to driveshaft casing screws (or 5" ext.)5-760-84
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54, H.P. Models CD & CDL-16 thru 18 (1959 thru 61):
POWERHEAD :
Connecting rod screws5-5½60-66
Crankcase to cylinder screws-all bearings5-760-84
Cylinder head screws5-760-84
Exhaust cover screws2-324-36
Flywheel nut40-45480-540
Intake manifold screws2-324-36
Spark plugs20-20½240-246
Starter housing mounting screws8-1096-120
LOWER UNIT:
Gearcase to exhaust housing screws (or5" ext.)5-760-84
Lever to shift rod clamp screw4-548-60
Lower mount housing to pilot shaft screws6-872-96
Side & front mount screws-upper & lower12-14144-168
(cont'd page 3)
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SB-816 Page 3
10 H.P. Models QD & QDL-20 thru 22 (1959 thru 61): Ft. Lbs. Inch Lbs.
POWERHEAD:
By-pass cover screws2-324-36
Connecting rod screws15-15½180-186
Crankcase to cylinder screws-all bearings10-12120-144
Cylinder head screws8-1096-120
Exhaust cover screws2-324-36
Flywheel nut40-45480-540
Intake manifold screws2-324-36
Spark plugs20-20½240-246
Starter housing mount screws8-1096-120
LOWER UNIT:
Gearcase to exhaust housing screws (or 5" ext.)5-760-84
Lever to shift rod clamp screw4-548-60
Lower mount housing to pilot shaft screws6-872-96
Side & front mount screws-upper & lower12-14144-168
18 H.P. Models FD & FDL-13 thru 15 (1959 thru 61):
POWERHEAD :
By-pass cover screws5-760-84
Connecting rod screws15-15½180-186
a) Crankcase to cylinder screws-all bearings10-12120-144
Cylinder head screws8-1096-120
Exhaust cover screws5-760-84
Flywheel nut40-45480-540
Intake manifold screws5-760-84
Spark plugs20-20½240-246
Starter housing mount screws8-1096-120
LOWER UNIT:
Gearcase to exhaust housing screws (or 5" ext.)5-760-84
Gearcase to exhaust housing screw-rear18-20216-240
Lever to shift rod clamp screw4-548-60
Lower mount housing to pilot shaft screws6-872-96
Side & front mount screws-upper & lower12-14144-168
35 H.P. Models RD & RDEL thru RJEL-19 & 19M (1957);
RD thru RDEL-19C (1958);
RDS thru RDSL-20 (1958); and
RD thru RDSL-21 & 21B (1959).
POWERHEAD:
By-pass cover screws5-760-84
Connecting rod screws18-18½216-222
Crankcase to cylinder screws-all bearings13½-14162-168
Cylinder head screws18-20216-240
Electric starter mounting bracket screws5-760-84
i. Exhaust cover screws5-760-84
Flywheel nut60-65720-780
Generator mounting bracket screws5-760-84
Intake manifold screws2-324-36
Spark plugs20-20½240-246
(cont'd page 4) : <
SB-816 Page 4
35 H.P. Models - continued Ft. Lbs. Inch Lbs. YU
POWERHEAD: (cont td)
Starter mounting screws - manual 8-10 96-120 :
Eye bolt (lift ring where used)- rear starter
mount14-16168-192
Starter ratchet to flywheel screws6-872-96
LOWER UNIT:
Front mount nuts-- upper20-26240-312
Gearcase to exhaust housing screws (or 5" ext.)10-12120-144
Gearcase to exhaust housing screw - rear18-20216-240
Lever to shift rod clamp screw4-548-60
Side mount nuts- upper & lower12-14144-168
Steering bracket to pilot shaft screw10-12120-144
40 H.P. Models RD thru RDSL-22 thru 22CC (1960)
POWERHEAD :
By-pass cover screws5-760-84
Connecting rods with 9/32"x28 screws*18-18½216-222
*or Connecting rods with 5/16"x24 screws29-31348-372
Crankcase to cylinder screws-all bearings13½-14162-168
Cylinder head screws18-20216-240
Electric starter mounting bracket screws5-760-84
Exhaust cover screws5-760-84
Flywheel nut100-1051200-1260
Generator mounting bracket screws 5-7 60-84 ‘.)
Generator mounting nuts5-760-84
Intake manifold screws2-324-36
Spark plugs20-20½240-246
Starter mounting screws-manual (2 front)8-1096-120
...Eye bolt (lift ring)-rear mount14-16168-192
Starter ratchet to flywheel screws6-872-96
LOWER UNIT:
Front mount nuts- upper20-26240-312
Gearcase to exhaust housing screws (or 5" ext.)10-12120-144
Gearcase to exhaust housing screw-rear18-20216-240
Lever to shift rod clamp screw 4-5. ~ 48-60
Side mount nuts-upper & lower ‘12-14144-168
40 H.P. Models RD thru RDSL-23 (1961)
POWERHEAD:
By-pass cover screws5-760-84
Connecting rod screws29-31348-372
Crankcase to cylinder screws-all bearings13½-14162-168
Cylinder head screws18-20216-240
Electric starter mounting bracket screws5-760-84
Exhaust cover screws5-760-84
Flywheel nut100-1051200-1260
Generator mounting bracket screws 5-7 60-84 j
Generator mounting nuts 5-7 60-84 r)
Intake manifold screws2-324-36
(cont'd page 5)
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SB-816 Page 5
40 H.P. Models RD thru RDSL-23 (1961) continued Ft. Lbs. Inch Lbs.
POWERHEAD- (cont'd)
Safety switch mounting screws-7-10
Spark plugs20-20½240-246
Starter mounting screws-manual (2 front)8-1096-120
...Eye bolt (lift ring)-rear mount14-16168-192
Starter ratchet to flywheel screws6-872-96
LOWER UNIT:
Gearcase to exhaust housing screws (or 5" ext.)10-12120-144
Gearcase to exhaust housing screw - rear18-20216-240
Front mount nuts -- upper20-26240-312
Lever to shift rod clamp screws4-548-60
Side mount nuts-upper & lower12-14144-168
Steering bracket to pilot shaft screw10-12120-144
50 H.P. Models V4 thru V4SL-10 thru 11B (1958 thru 59):
POWERHEAD:
Connecting rods with ¼"x28 screws*15-15½180-186
“or Connecting rods with 9/32"x28 screws 18-18½ 216-222 :
NOTE: All other torque specifications are as shown on page 95 of the
Service manual for the V-50 series engines. Please correct page 95
accordingly.
SER Es ee a ee
75 H.P. Models V4S & V4SL-12 thru 13 (1960-61);
V4A & V4AL-13 (1961)
‘-) POWERHEAD :
By-pass cover screws5-760-84
Connecting rod screws29-31348-372
Crankcase to cylinder screws-all bearings13½-14162-168
Crankcase head screws - top & bottom8-1096-120
Cylinder head screws14-16168-192
Exhaust cover screws5-760-84
Filler block screws-crankshaft14-16168-192
Flywheel nut70-85840-1020
Intake manifold screws5-760-84
Safety switch mounting screws-7-10
Spark plugs20-20½240-246
Starter mounting screws-manual8-1096-120
Thermostat-housing screws3½-4½42-54
Thermostat housing adaptor screws3½-4½42-54
LOWER UNIT:
Gearcase to exhaust tube screws (or 5" ext.)16-18192-216
Gearcase studs24-26288-312
Gearcase stud nuts18-20216-240
Lever to shift rod clamp4-548-60
Front rubber mount screw-upper18-20216-240
Side rubber mount screws-bottom, front10-12120-144