Johnson Service Bulletin SB-942 - Distributor Washer #309927

February 11, 1963. Installation of steel washer 309927 in V4A distributors to prevent pulley movement and ignition timing problems, with an eight-step procedure and a parts catalog correction.

Johnson Motors Service Bulletin letterhead
February 11, 1963
Bulletin No. SB-942 Ignition
SUBJECT: PART #309927 WASHER - DISTRIBUTOR
A new steel washer has been added to the distributor of Model V4A engines. This washer, part #309927, is inserted between the distributor drive pulley (580309) and lockwasher (306994).
Exploded view of V4A distributor pulley 580309, washer 309927, lockwasher 306994, and nut 307915
The purpose of 309927 washer is to prevent the lock- washer teeth from working into the aluminum drive pulley and in turn, prevent the distributor shaft nut from loosening. A loose distributor shaft nut allows the drive pulley to lash back and forth on the dis- tributor shaft with engine acceleration and deceleration - wearing the drive pulley keyway. The result of this situation is a lag in ignition timing.
Part 309927 washer may be installed on previous model V4A engines 1961 and up. Its installation will insure the security of the distributor shaft nut and be helpful in overcoming complaints of poor per- formance and/or excessive fuel consumption, hard starting and poor idling, since each of these con- ditions can result from a lag in ignition timing.
To add 309927 to earlier model V4A engines, merely:
(1) Remove distributor cap, rotor and breaker plate. (2) Remove distributor nut (307915) and lock- washer (306994). (3) Remove pulley (580309) and examine keyway - if keyway is worn replace pulley. (4) Install pulley, 309927 steel washer, lockwasher and nut (in this order). (5) Torque distributor shaft nut 19 and 21 foot pounds. (6) Install breaker plate. (7) Install rotor - checking engagement of detent ball with small indent in rotor. If detent does not engage rotor properly - file or grind approximately .010" off bottom of rotor. (8) Complete the assembly and retime distributor to flywheel as described in SB-827.
Part 309927 washer is presently available from your Parts Distributor at the list price shown in the current Johnson Master Price List. Order only from your Parts Distributor - the standard parts discount applies.
SB-942 Page 2
NOTE: The 1961 and 1962 V4A Parts Catalogs illustrate part 306994 lockwasher as being of conventional split end design. THIS IS INCORRECT. Part 306994 lockwasher has always been of internal tooth, shakeproof design. You may want to make a note of this in these two Parts catalogs.
Sincerely,
JOHNSON MOTORS Robert Compton Service Department
RC:eb NOTE: Post on your V-75 index.