Johnson Service Bulletin SB-779 - Reducing Steering Effort

April 25, 1960. Modified exhaust outlet for 1960 V-4 75 HP outboard motors.

Johnson Motors Service Bulletin letterhead
April 25, 1960
Bulletin No. SB-779
SUBJECT: REDUCING STEERING EFFORT ON 1960 V-4 ENGINES - 75 H.P.
It has been brought to our attention through testing and field reports, that a considerable amount of effort is required to steer the 1960 V-4 motors, primarily on single installations with heavy loads, as well as on twin installations. As stated in previous bulletins, steering effort can be greatly affected by a wrong tilt position of the motor, and improper trimming of the boat.
Engineering has designed a new exhaust outlet, figure 2, which, extensive testing has shown, greatly reduces steering effort on these unusual installations. Motors now being produced are incorporating this modified exhaust outlet. On installations where proper tilt and trim do not eliminate or greatly reduce steering effort, we suggest replacing the old exhaust outlet, Part No. 307110, figure 1, with the modified exhaust outlet, figure 2, which will carry the same part number. The modified exhaust outlet is easily distinguishable from the old exhaust outlet as shown in the photos. The new exhaust outlet will be sent to you no charge by the Service Department upon receipt of your request giving model and serial number of motor, along with make and size of boat on which steering effort is a problem.
When replacing the exhaust outlet, removing the gearcase is necessary in order to reach the front mounting bolt of the outlet. While the gearcase is removed, please double check to make sure the external tooth lockwashers under the stud nuts have been replaced by spring lockwashers in accordance with service bulletin No's. SB-756 and SB-766.
JOHNSON MOTORS
W. W. DeWees Service Department
WWD:eb
NOTE: Post on your V4 series index - 75 H.P.
Figure 1, old exhaust outlet
Figure 1 Old Outlet
Figure 2, modified exhaust outlet
Figure 2 Modified Outlet
W. W. DeWees