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Evinrude / Johnson
Essential Service Literature

Bulletin Set (2001 to 2005), P/N 5007148

Currently, only a few bulletins are posted. There are so many other aspects of this site that need to be worked on; there is no reason to spend the time and effort to publish bulletins nobody will ever read.
If you need a bulletin, please use the “Contact” link above, and I will gladly post it. Be sure to include the Bulletin Number!

Bulletin Number Subject Model
2001-01(A) (Rev 1) Engine Registration and Warranty Reimbursement  
2001-02(A) (Rev 1) Ficht Fuel Injection EMM and ECU Return Authorization  
2001-03(A) DealerPort Enhancements  
2002-01(A) Warranty Procedures for Marine Accessories Allied Marine Accessories
2002-02(A) Evinrude/Johnson Service Manuals  
2003-01(A) NEW Outboard Model Versions and Changes to In-Box Components  
2003-02(A) Engine Starting and Over-Rev Protection 2004 Evinrude E-TEC
2003-03(A) Outboard Registrations and Warranty - Allowance Requests  
2004-01(A) Tamper Resistant Carburetors 2004 and Later Johnson 2-Stroke 9.9, 15, and 90— 175 HP
2004-02(A) Replacement of ECI Labels (EPA) and Star Emissions Decals ALL MODELS
2004-03(A) Oil Recommendations ALL Evinrude/Johnson 4-Stroke
2005-01(A) Outboard Shipping, Handling, and Storage  
2005-02(A) Updated BRP Contact Information  
Parts and Accessories
Bulletin Number Subject Model
2001-01(P) Rectifier/Regulator Purple Lead  
2002-01(P) Parts Catalog Correction and Piston Identification 60 V4/V6 Evinrude
2002-02(P) Replacement Gearcases  
2002-03(P) Technical Literature ALL 2002/2003 Models
2002-04(P) New 4-Stroke Diagnostic Software 1998-2003 4-Stroke
2003-01(P) Ventilation Rings (V6 Gearcase)  
2003-02(P) Technical Literature All 2004 Models
2003-03(P) New Evinrude/Johnson Outboard Oils All Models
2004-01(P) Large Motor Display Stand All Models
2004-02(P) Helmsrnan Gauges Series All Evinrude E-TEC
2005-01(P) HYDRUS Propeller Exhaust Ring  
2005-02(P) E-ssentials Training CD-ROM  
Bulletin Number Subject Model
2002-01(D) Initial Installation and Start-Up 2002 Evinrude below Serial number 4988136
2002-02(D) Predelivery Checklist ALL MODELS
2003-01(D) Evinrude E-TEC Predelivery All Evinrude E-TEC
2004-01(D) Key Predelivery Saftey Checks ALL MODELS
2004-02(D) Oil System Priming Evinrude E-TEC 100-250 HP
2004-03(D) Oil Injection Rate and and XD100 Oil Decal Evinrude E-TEC Models with remote oil tank
Bulletin Number Subject Model
2001-01(S) (Rev 1) Identification and Service Procedures for Ficht Fuel Injectors 1998-2001 Ficht Fuel Injection Outboards
2001-02(S) Changes to Service Codes and Engine Monitoring Functions Ficht Ram Injection
2002-01(S) New Service Tools  
2002-02(S) EMM Tampering All models with EMMs
2002-03(S) (Rev 1) Diagnostic Software EMMDIAG Version 1.42 for PCs Direct Injection
2002-04(S) Vacuum Switch 2002 Johnson 60° V6
2002-05(S) Trim/Tilt Switch Durability 4-Stroke with Trim & Tilt
2003-01(S) 2002/2003 Essential Service Tools  
2003-02(S) New Connecting Rod 2001 & newer Evinrude 90° 3.3 liter
2003-03(S) Service Tool Modification Gear Holder 2001 & newer Johnson 60-140 HP 4-Stroke
2003-04(S) Difficult Shifting 2003 Johnson 90-140 HP 4-Stroke
2003-05(S) Oil Requirements, Usage, and Information for Evinrude E-TEC Product Line Evinrude E-TEC
2003-06(S) Remote control units, P/N 176380, 176381, 177217 and 177218, Starboard-only use ALL Evinrude/Johnson Remote Control Units With Specific Date Codes
2004-01(S) 2004 Essential Software and Service Tools  
2004-02(S) Use of Fiber Washer on Carburetor Drain Screw 2004 Johnson 25-55 HP
2004-03(S) Throttle Position Sensor (TPS) Voltage Too High ALL 2004 Evinrude E-TEC
2004-04(S) EMM Starter Mode Configuration ALL 2004 Evinrude E-TEC S/N 5069781 and below
2004-05(S) Repeated Code 38 Warnings ALL 2004 Evinrude E-TEC
2004-06(S) Priming Fuel System (Rope Start Method) Evinrude E-TEC 40 HP Rope (E40DRLSRC)
2004-07(S) Linkage Retainer Clips ALL MODELS
2004-08(S) Starter Cable Repositioning 2004 and 2005 2-Cylinder Evinrude E-TEC
2004-09(S) Gearcase Alignment Gauge Kit Evinrude/Johnson V6
2004-10(S) New Connecting Rod  
2004-11(S) 2005 Essential Service Tools and Software  
2004-12(S) Spark Plug Gap 2005 Evinrude E-TEC 200-250 HP
2005-01(S) Powerhead or Cylinder Reinstallation 2004 Johnson 4-Stroke 9.9-15 HP
2005-02(S) New Power Trim and Tilt Units Using Evinrude 2005 Outboards with New Johnson Biodegradeable Trim and Tilt Fluid Power Trim and Tilt Units
2005-03(S) Cylinder Head Modification to Eliminate Low Speed Overheat 2005 Evinrude E-TEC 200-250 HP
2005-04(S) Exhaust and Propeller Hub Cooling 2005 and early production 2006 Evinrude E-TEC 200-250 HP
2005-05(S) Engine Idle Operating Temperature Evinrude E-TEC 200-250 HP
2005-06(S) 2006 Essential Service Tools  
Bulletin Number Subject Model
2001-01(W) (Safety) Enhancement Kit, P/N 5004550 ALL 1999 and 2000 Evinrude 200-225 HP
2001-01(W) (Rev 1) International ONLY  
2002-01(W) (Rev 1) International ONLY  
2002-02(W) (Safety) Shift Linkage Adjustment "2002 Johnson 25/30 HP below serial number 4998986"
2002-03(W) Water Fouled Spark Plugs Johnson 3.5 HP
2002-04(W) Pinched Oil Lines 2002 Evinrude 60° V6
2002-05(W) Cranshaft Position Sensor 2001 and newer Evinrude DI 90° 3.3 liter
2003-01(W) (Safety) Fuel Manifolds 2002 & 2003 Evinrude 60° V4/V6
2003-02(W) (Safety) Fuel Manifolds 2002 & 2003 Evinrude 90° V6
2003-03(W) (Safety) Remote Control Box Repair "ALL Evinrude/Johnson Remote Control Boxes"
2003-04(W) (Safety) Fuel Return Manifolds 2004 Evinrude D.I. 100, 115, 135, 150, 175 HP
2003-05(W) (Safety) Fuel Return Manifolds 2004 Evinrude D.I. 200, 225, 250 HP
2004-01(W) Improved Oil Distribution 2004 Evinrude D.I. 60° V6
2004-02(W) Recalibration Software ALL 2004 Evinrude E-TEC 90 HP
2004-03(W) (Safety) ECM Replacement Johnson 4-Stroke 200, 225 HP
2004-04(W) Electric Starter Motor Modification "2004 Evinrude E-TEC with Electric Starter"
2005-01(W) Manufacturing Change Adding Fuel Hose Clip 2005 Evinrude E-TEC 200-250 HP
2005-02(W) Recalibration Software "ALL 2005 Evinrude E-TEC 200-250 HP"
2005-03(W) (Safety) Injector Fastener Kit Model listing on bulletin
2005-04(W) (Safety) Fasteners for Service Fuel Injectors Evinrude 90° 200-250 HP D.I.
2005-05(W) (Safety) Flywheel Inspection 2004 Johnson 4-Stroke 200,225 HP
2005-06(W) Replacement Injector Fasteners 2006 Evinrude E-TEC (see affected outboards listing)
2005-07(W) Cylinder Head Bolt Re-Torque 2006 Evinrude E-TEC 200-250 HP
2005-08(W) (Safety) Engine Control Module (ECM) Replacement Johnson 4-Stroke 200,225
2005-09(W) (Safety) Misassembled Evinrude E-TEC Tiller Kits Evinrude E-TEC 40-90 HP