December, 1966
SUBJECT: Obsolete Service Bulletins
The following Service Bulletins are now obsolete and are no longer available from the Factory Service Department.
The subject matter which was originally covered by each of these bulletins has now been included in one or more of the following publications.
APC - Accessory Parts Catalog
GSM - General Service Manual (Tenth Edition)
MPL - 1966 Johnson Master Parts Price List
PRG - 1966 Parts Reference Guide
STC - Special Tool Catalog (No. 166)
VSM - V4 Service Manual (Third Edition)
Please refer to the column at the right of each obsolete bulletin for the current location of the information that it contained.
Abbreviations GSM, VSM, STC and MPL, as explained above, are used due to space limitations. The letter "P." refers to page number.
SB-576Refinishing Gas Tanks Obsolete# SB-609Display Stands MPL# *SB-615Key Service - Ignition & Starter Switch ' (See SPB-#368 )# SB-655Magnesium Filler Blocks VSM P.88-1# SB-658Replacing Cylinder Head Gaskets-35 H.P. GSM P.329# SB-663Installing Extension Kit - 50 H.P. VSM P.106-1# SB-668H.S. Needle Detent Spring -- 50 H.P. VSM P.46-3# SB-681Junction Box Installation GSM P.499# SB-683Medallion-Elect, Start Kit - 18 H.P. Obsolete# SB-684Electrolysis (See SB-971)# SB-690Gasket--Powerhead to Exhaust Hsg. 35 HP GSM P.329# SB-692Checking Alignment-Gearcase & Exhaust Hsg. GSM P.367 VSM P.122-47# SB-7021959 V4 Carburetor Obsolete# SB-706Reboring Cylinder (Factory Service) VSM P.74-6# PAGE 2 SERVICE BULLETIN SB-962 Rev. 2
JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60085
SB-714Propeller Pitch Block STC# *SB-715Care of Ignition Key Switch GSM P.600 YU VSM P.140-2# *SB-717Pinion Thrust Bearing & Shim - 50 H.P. VSM P.,122-1# SB-720Heli-Coil Installation VSM P.88-2# SB-723Retainer & Needle Assembly Obsolete# *SB-728Warranty Labor Claims Obsolete# *SB-731Shift Lever Cross Shaft RDS-20 thru RD, RDS-21B MPL# SB-732Modify 1958-50 HP Carb, to 1959 Specs. VSM P.46-1# SB-735Paint Burning-gearcase extension-50 HP VSM P.,110-4# SB-736Clamp kit #378091 for Display Stand VSM P.199# SB-737Shift Lever Bind - Remote Control Boxes# SB-739Synchronizing Carburetor and Magneto 75 H.P. Series Engines VSM P.54-7# SB-741Transom Bracket Template Obsolete# SB-74540 & 75 H.P. Automatic Choke GSM P.165 VSM P.54-1# SB-746Optional Propellers PRG# SB-748Flywheel Puller #378103 & kit #378104 STC# SB-751Warranty Labor Claims Obsolete# SB-752Flywheel Removal - 40 H.P. GSM P.13# SB-754Corrected Part Numbers Service Bulletin# SB-756Lockwasher for gearcase stud (See Bulletin SB-863 )# SB-761Optional Propellers - 40 H.P. Engines PRG '.)# SB-763Transom Drill Fixture - 75 H.P. STC# SB-764Thrust Bearing & Shim - 50 & 75 H.P. VSM P.122-1-1# SB-766Torquing-gearcase Studs & Stud Nuts - 75 H.P. VSM P.122-12# SB-767Seal Puller #377067 tyue:# SB-769Modification of Seal Installer #304722 Obsolete# SB-771Flywheel Key Installation GSM P.331# SB-772Carburetor Adjustments - 75 H.P. VSM P.44# SB-774Spark Plug Installation GSM Bo7s VSM Pe2s# SB-777Marine Care Outboard Engine Tune-Up# SB-779Reduce Steering Effort - 75 H.P. VSM P.122-12-1# SB-780Pinion Bearing - 75 H.P. VSM P.122-1-1# *SB-781Gears - 10 through 18 H.P. Engines MPL# SB-784Packaging & Requirements - OMC Type 'B!' Lube# SB-788Spark Plug Prices MPL# SB-789Water in Cylinders VSM P.93-6# SB-790Thermomelt Temperature Stiks GSM P.347 VSM P.93-1# SB-791Redesigned Pistons & Rings - 35 H.P. GSM P.329# *SB-793Water Pump Housing - 35 HP Engines MPL# *SB-796Overheating - Cylinder Head Gasket (See SB-1103 ) ro)# PAGE 3 SERVICE BULLETIN SB-962 Rev. 2
JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60085
SB-797Propeller Pitch Blocks STC# SB-799Servicing detail parts-tools #378103 & : #378104 stc# SB-800Service terminated-Piston & Rod Sets MPL# SB-801Factory Recommended Spark Plugs GSM - P.78 VSM P.28 |# SB-802Intake Manifold Modification - 40 H.P. GSM P.334# SB-803Gearcase Extension Kits PRG# SB-804Modified Stern Bracket - 75 H.P. VSM P.122-1-2# SB-805Modified Magneto Mounting Bracket-75 HP VSM P.54-10# SB-806Servicing Piston Rings in Complete Sets MPL# SB-808Generator Installation-1961 75 H.P. VSM P.132-1# SB-812Fuse & Terminal Blocks Obsolete# SB-813Alternator Equipped Engines VSM P.152-24# SB-814Fuel Pump Failures - 35 & 40 H.P. GSM P.177# SB-816Torque Chart (See SB-901 Rev.3)# SB-817Service of Detail Parts-Transom Clamps - 75 H.P. VSM P.217# SB-81818 HP Cylinder Modification GSM P.282# SB-820Complaints of Gear & Shifter Dog Wear - 7WSeHLes VSM P.109-1# SB-821Water in Cylinders VSM P.93-7# SB-823Modification of Engine Covers VSM P.219# SB-824Testing Battery Ignition Coil VSM P.28-6# SB-826Securing Sound Blankets in Shroud VSM P.219# SB-827Timing & Synchronization Dist. & Carb. 75 H.P. Alternator Models VSM P.54-11# SB-829Correction of Coil Index number VSM. P.28-6-1# SB-831Charging Batteries on Alternator Engines VSM P.152-24-3# SB-833Studs for Starter Mounting Brkt. 40 HP GSM P.334# SB-834Breakage of Shift Linkage - 50 & 75 HP VSM P.117-1# SB-835Flywheel Puller Screws-Alternator 75 HP STC# SB-836Jammed Voltage Regulator-Alternator - 75 H.P. VSM P.152-23# SB-838Poor or Rough Idling 40 & 75 H.P. GSM P.179 VSM P.99-1# SB-839Pinion Bearing Puller 40, 50 & 75 H.P. STC# SB-840Pulling Pinion Bearings with Puller #378445 STC# SB-841Revised tool order blanks (Includes new tools) STC# SB-844Testing Battery Ignition Coil VSM P.26-6# SB-845Gearcase Leakage Prevention GSM P.433 = VSM P.110# SB-846A Special Wrench for Powerhead Removal; 10 H.P. Models STC# *SB-849Stevens AC-DC Circuit Analyzer Model AT-100 (See SPB-#341 Rev. 1)# SB-851Radio Interference Suppression Kit APC# SB-856Radio Interference Suppression Kit APC# SB-857Connecting Rod Change 40 & 75 H.P. GSM P.335; VSM P.84-1# PAGE 4 SERVICE BULLETIN SB-962 Rev. 2
JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60085
SB-858Price change of Auto-Lite's Spark Plug MPL# SB-859Cotter Pin Change-Prop Nut - 75 H.P. VSM P.122-12-2# SB-860Needle Bearing Assem. Grease #378624 (See SB-909)# SB-861a) New Condenser 580422 b) Coil & Condenser Usage with Test Specifica- tions Obsolete# SB-862Overchoking on Cold Starts - 75 H.P. VSM P.54-6# SB-863Overheating V-75 Engines VSM P.93-2# SB-865New Optional Propeller (9%x10)-75 H.P. VSM P.122-15# SB-866Shroud trim band tool #378482-40 & 75 H.P. GSM P.602# SB-867Radio Interference Suppression Kit APC# SB-869Termination of Service-l10 H.P. Piston & Rod Assem. MPL# SB-870Prevention of Piston Sticking by Using# SB-871Propellers for 1962 Engines PRG# SB-872Termination of Service 25 & 30 H.P. Prop & Drive Pin MPL# SB-874Fuel Filter Change MPL# SB-876High Speed Nozzle-Float Chamber-40 HP GSM P.172# *SB-877OMC Type "C" Lubricant (See SB-1097)# SB-880Propeller Torque Fixture 10 thru 75 HP STC# SB-881Propeller Slippage Tests (See Bulletin SB-1007 Rev.1)# SB-882Carrying Handle - rear PRG# SB-883Coil Insulators VSM P.23# SB-885Coil & Condenser Specs.-Stevens Analyzer# SB-886Water in Cylinders VSM P.93-7# SB-887JOHNSON Paints (Air Dry Lacquers) (See Bulletin SPB-#326 )# SB-888Three Piece Flywheels 1962-40 H.P. GSM P.60# SB-890Coil & Condenser Specs.-Stevens Old Style Tester# SB-893Gearcase Head Bearing Puller #378447 STC# SB-894Gearcase Bearing Race Puller & Installer STC# SB-895Driver Handle and Bearing Installers STC# SB-896Elimination of Driveshaft support - 40 H.P. GSM P.473# SB-897Master Price List Changes & Additions Obsolete# SB-898Screw Drivers for Fixed H.S, Jets GSM P.172 VSM P.54-15# SB-900Current Coupler for D,C, Generator APC# *SB-902Test Wheel - 1962 Engines and up (See SB-1078)# SB-906Tempo Paints for the Electramatic Remote Control Box (See Bulletin SPB-326)# SB-907Adjustable Needle Valve Kit (See Bulletin SB-1068 )# SB-908New Style Gas Hose Clamp GSM P.183# SB-912 R.3Gearcase Capacities: 1949 thru '66 Engines (See SB-912 Rev. 4)# SB-913Repair of ELECTRAMATIC Gearcase GSM P.475 VSM P.122-23 YU# PAGE 5 SERVICE BULLETIN SB-962 Rev. 2
JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60085
SB-916#379242 Venturi Locating Gage - 75 HP STC# SB-917Piston Ring Compressors STC# SB-918Crankshaft Seal Puller-Installer sTC# SB-919Gearcase Bearing-Remover & Installer STC# SB-920#379238 Propeller Hub Torque Shaft STC# SB-9211962 SUPPLEMENTAL PAGES - to the General Service Manual Obsolete# SB-922#379246 Bearing Race Puller STC# SB-923#379241 Puller Jaw Set (See Dealer Letter No. 87)# SB-925Electro-Magnet Installer Set 'STC# SB-927Modification of Special Tool (See Dealer Letter No. 87)# SB-928Special Tool #377565 Seal Puller Obsolete# SB-935Accessory Fuel Pump Kit PRG# SB-938Price Change #377011 Display Stand MPL# SB-939ACorrection to SB-939 (See Bulletin SB-939)# SB-945Torquing Cylinder Head Bolts (See Bulletin SB-901 Rev.3)# SB-948Location of Key Switch Plate - 1963 Engines Obsolete# SB-951Modified Shifter Dog (See Bulletin SB-1058)# SB-952Optional Propellers PRG# SB-952ADiscount on Optional Propellers MPL# *SB-954Discontinuance of Detail Service - 75 H.P. Leaf Valves MPL# SB-955#377680 Junction Box Assembly Obsolete# SB-9561963 Johnson Master Price List MPL# SB-961Rubber Tipped Carburetor Float Valve MPL# SB-962 R.1Obsolete Service Bulletins (See Bulletin SB-962 Rev. 2)# *SB-964OMC ACCESSORIES Engine Cleaner APC PRG# *SB-965OMC ACCESSORIES Rust Preventative APC PRG# *SB-970OMC ACCESSORIES Break-in Lubricant APC PRG# SB-978Loss of Engine RPM (See Bulletin SB-1025)# *SB-979Part No, 379664 Screwdriver stc# *SB-982R.l Orifice Plug Chart (See Bulletin SB-982 Rev.2)# *SB-983Piston Ring Compressor for 35 HP Engines - P/N 310673 STC# *SB-984Special Tools for Gearcase Disassembly STC# SB-986Suggested Motor Trade-in Allowance# *SB-990Test Wheel - 90 HP - P/N 379695 sTC# *SB-991R.,1 Service Aids & Literature -# *SB-992Special Tools - Ordering Procedure Obsolete# SB-1002Test Wheels Obsolete# *SB-1007Change in Torque Values - Bushing to# SB-1016Testing #379569 Ignition Coil on# PAGE 6 SERVICE BULLETIN SB-962 Rev. 2
JOHNSON MOTORS, DIVISION OF OUTBOARD MARINE CORPORATION, WAUKEGAN, ILLINOIS 60085
SB-10181964 Master Price List MPL# SB-1029Adjustable High Speed Carburetor @# *SB-1031Automatic Choke & Override - 90 HP Obsolete# *SB-1037Suggested Motor Trade-in Allowance# *SB-1040Checking the Transistor Charging Cir-# SB-1051Champion UJ-4J Spark Plugs (See Bulletin SB-1113)# *SB-1051 R.1Champion UJ-4J Spark Plugs (See Bulletin SB-1113)# *SB-1083Suggested Motor Trade-in Allowance (See SB-1110)# This is the most recent list of Obsolete Service Bulletins. Bulletins obsoleted since the issuance of SB-962 Rev. 1, dated November, 1965 are indicated by an asterisk (*).
Sincerely,
JOHNSON MOTORS
Carl Klawonn
Administrative Assistant
CK:rs
NOTE: Destroy SB-962 Rev. 1 dated November, 1965. Note "Rev. 2" in your Miscellaneous Index under the heading "Engine Miscellaneous".
